Delivered Solutions
We design and deliver customized industrial automation solutions that combine innovation, reliability, and compliance. Each project reflects our commitment to solving real-world challenges through robotics, vision systems, IIoT, and smart control, helping industries achieve higher efficiency, accuracy, and traceability.
Multi Point Visual Inspection With Robot
Designed and deployed a robotic inspection system for engine cylinder heads with an integrated conveyor and cabin-based fixture. The system inspects 14 critical points using a COGNEX vision camera and evaluates pass/fail conditions. Passed parts move forward for further processing, while failed parts are automatically diverted to a rework station through a 90° fixture rotation. Control and automation were implemented using Mitsubishi PLC, HMI, and Robot, ensuring high accuracy, repeatability, and reduced manual inspection efforts.
ELIGHT – Next-Generation OEE Monitoring & Reporting Software
ELIGHT redefines OEE monitoring by offering a cutting-edge digital solution designed for the modern factory floor. ELIGHT leverages intelligent software architecture and flexible integration capabilities to provide unparalleled visibility and control. Our focus is on empowering decision-makers with actionable insights derived from real-time data, minimizing the complexities typically associated with industrial monitoring.
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Real-time Visibility
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Minimal Hardware Dependency
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Customizable Dashboards
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User-Centric Design
Pick-to-Light Poka-Yoke Station
Pick-to-Light Poka-Yoke Station with ELIGHT Integration
Developed a Pick-to-Light Poka-Yoke assembly station integrated with ELIGHT software and a mechanical assembly station to ensure full proof operations. The system guides operators with illuminated indicators for correct part selection and sequence, eliminating errors in the assembly process.
To enable part traceability, the station is equipped with a barcode scanner and serialization system, ensuring every assembled part is uniquely identified and tracked throughout the process. ELIGHT software provides real-time monitoring, error logs, production analytics, and performance reports, helping achieve error-free assembly, improved process accountability, and compliance with quality standards.
Sticker Labeling Machine Upgradation with 21 CFR Part 11 Compliance
Executed a complete automation upgradation of a sticker labeling machine to meet stringent 21 CFR Part 11 compliance requirements. The project included full programming of PLC, servo drives, printing head, and peripheral devices to ensure seamless and precise labeling operations.
Integrated the machine with the ELIGHT Smart Vision System for advanced inspection, covering Pharmacode verification, OCR (Optical Character Recognition), and OCV (Optical Character Verification) to maintain high standards of quality assurance.
The solution is fully compliant with 21 CFR Part 11, ensuring secure electronic records, audit trails, and user authentication. Additionally, the system generates batch reports as per compliance standards, providing traceability, reliability, and regulatory adherence for pharmaceutical operations.
